Fitattun Kayayyakin

[BRM-A] / Blocky Series Micron Diamond Powder

[BRM-B] Faɗakar Maƙalar Micron Diamond Foda

[BRM-GC] High Purity Micron Diamond Powder

[BRM-GQ] Babban Ƙarfi Micron Diamond Powder

[BRM-WSD] Micron Diamond Powder don Waya Diamond

[BRM-PCD] Micron Diamond Powder don PCD Synthesis

[BRM-Z] Foda lu'u-lu'u da aka sake fasalin

[BRM-P] Faɗaɗɗen Rana Diamond Foda

[BRM-E] Green Crushed Mesh Diamond

Metal Bond Diamond

0102030405

Polycrystalline Diamond

Polycrystalline Diamond (PCD) wani abu ne mai haɗaka wanda ya ƙunshi lu'u-lu'u da siminti carbide, wanda yawanci ana samarwa ta hanyar haɗa foda lu'u-lu'u tare da matrix carbide matrix ta ƙara wani adadin haɗin haɗin gwiwa sannan kuma ya shiga ƙarƙashin matsananci-high-zazzabi da yanayin matsa lamba. .

Tuntube mu

samfurin bayani

Halayen ayyuka na PCD

(1) Babban tauri da juriya

PCD yana da babban taurin, ƙarfin matsawa mai ƙarfi, kyakkyawan yanayin zafi da juriya, na iya kasancewa cikin yanke saurin sauri don samun daidaiton machining da ingancin injin. Irin waɗannan halaye na kayan aikin PCD an ƙaddara su ta hanyar lu'u-lu'u lu'u-lu'u, tsarin yana da ƙarfin ɗaure mai ƙarfi da shugabanci, don haka lu'u-lu'u yana da ƙarfi sosai.

(2) Babban daidaiton inji

Kayan aikin PCD suna da ƙarancin haɓakar haɓakar haɓakar thermal da haɓakar haɓakar haɓakar haɓaka, don haka kayan aikin ba su da sauƙin lalacewa yayin aikin yankewa, kuma a lokaci guda, za a iya rage ƙarfin yankewa da yankan zafin jiki don inganta ƙarfin kayan aiki da yankewa. kudi, don samun mai kyau machining surface.

(3) High thermal conductivity

Tsarin zafin jiki na PCD yana da girma sosai, mafi kyau fiye da azurfa, jan karfe, kuma ya fi girma fiye da simintin carbide na gaba ɗaya, don haka yana da sauƙi don watsar da zafi a cikin tsarin yanke, kuma ƙananan zafin jiki ya ragu.

bayanin samfurin

(1) PCD a cikin aikace-aikacen motoci da sararin samaniya

Ana amfani da kayan aikin PCD a cikin filin kera motoci galibi don sarrafa siket na piston injin, rami fil, shingen silinda, akwatin gear da sauransu. Saboda babban abun ciki na silicon na waɗannan sassa (fiye da 10%), rayuwar sabis na buƙatun kayan aiki, da ƙarfin kayan aikin PCD shine sau 1-50 na kayan aikin carbide, yana iya tabbatar da kwanciyar hankali na girman sassan, kuma yana iya ƙwarai inganta sabon gudun, machining yadda ya dace da surface ingancin workpiece.

A cikin sararin samaniya filin, da amfani da PCD kayan aikin sarrafa aluminum gami (AlSi2) Silinda shugaban, yankan kudi ne mafi girma, da kuma kayan aiki rayuwa fiye da cemented carbide don inganta game da 20 sau, da surface ingancin workpiece kuma ƙwarai inganta.

(2) PCD a cikin aikace-aikacen masana'antar sarrafa itace

Sarrafa itace kuma muhimmin yanki ne na aikace-aikacen kayan aikin PCD. Tare da saurin haɓaka bangarorin roba (matsakaicin ƙarancin fiberboard, allo da laminate bene, da sauransu), haɓaka buƙatar kayan aikin yankan mai ƙarfi, don kayan aikin PCD sannu a hankali su maye gurbin kayan aikin katako na gargajiya a kasuwa.

Matsakaicin iyakar Al2O3 na laminate bene yana da matukar damuwa ga kayan aikin carbide, kuma amfani da kayan aikin PCD na iya magance wannan matsala yadda yakamata. Don haka, PCD a cikin babban kasuwa na masana'antar itace yana ƙarfafa shimfidar bene mai haɗaka da sarrafa fiberboard mai ƙarfi.

(3) PCD a cikin aikace-aikacen masana'antar sarrafa lantarki

Masana'antar lantarki a cikin samar da allunan da'irar lantarki da ake buƙata da ƙari, kayan aiki na yau da kullun da ake amfani da su za su sami burbushi, yana shafar shigarwa da sanya kayan aikin lantarki, kuma duk kwamitocin da aka buga ba su da kyau; kayan aikin yankan carbide a cikin sarrafawa, gajeriyar rayuwa, saurin aiki da sauri, ƙarancin inganci, daidaitaccen machining mara kyau. Amfani da kayan aikin PCD, ingantaccen aiki mai girma, ƙarancin sarrafawa, ƙarin amfani da yawa.

(4) PCD a cikin gilashin yankan da aikace-aikacen masana'antu

Abun yankan dabaran da aka yi da PCD ana amfani da shi ne don yin daidaici, babban ingancin yankan allon LCD na samfuran lantarki, kuma a lokaci guda na iya yanke gilashin gini da mota. A mandrel da abun yanka dabaran da aka yi da PCD abu, wanda yana da abũbuwan amfãni daga high aiki daidaici, sa juriya, mai kyau daidaito, da kuma high sabis rayuwa a lokaci guda, yin shi da manufa madadin talakawa gilashin wukake da carbide gilashin yankan ƙafafun.

(5) PCD a cikin aikace-aikacen masana'antar kayan haɗin gwiwa

Yin amfani da kayan aikin PCD don aiwatar da abubuwan ƙarfafa fiber gilashin, rayuwar kayan aiki kusan sau 60 na kayan aikin siminti na siminti, ƙimar sarrafa guda ɗaya shine 1/20 na kayan aikin siminti na siminti, kuma daidaiton aiki ya fi na siminti carbide.

PCD

Saukewa: LTM2200

Girman hatsi

Saka juriya

Wutar Lantarki

Nika

1 μm

IIIIII

IIIIIIII

IIIIIIII

Halaye:

1. 1um matsakaicin girman hatsi.

2. LTM2200'S ultra-fine hatsi tsarin ya dace da aikace-aikace inda madubi gama ake bukata saboda ta matsananci kaifi.

Aikace-aikace: Mafi dacewa don niƙa da yankan siliki na siliki na aluminium inda ake buƙatar juriya ga guntu, har ila yau don machining titanium da composites.

LTM004

Girman hatsi

Saka juriya

Wutar Lantarki

Nika

4 μm

IIIIIII

IIIIIII

IIIIIII

Halaye;

1. 4um matsakaicin girman hatsi.

2. LTM004'S 4-micron kyakkyawan tsarin hatsi yana ba da ƙari don isar da ma'auni mafi kyau tsakanin aikin kayan aiki da juriya ga abrasions da kwakwalwan kwamfuta.

Aikace-aikace: Ideal don yankan na aluminum gami inda high surface gama ake bukata tare da mafi girma lalacewa juriya.

LTM10

Girman hatsi

Saka juriya

Wutar Lantarki

Nika

10 μm

IIIIIII

IIIIIII

IIIIIII

Halaye:

1. 10μm matsakaicin girman hatsi.

2. LTM10 ne workhorse PCD sa manufa domin da yawa aikace-aikace inda mai kyau ma'auni na tauri da lalacewa juriya ake bukata.

Aikace-aikace: Matsayin da ya dace inda ake yin roughing da gamawa da kayan aiki guda ɗaya. An ba da shawarar sosai don ƙananan ƙarfe zuwa matsakaicin abun ciki na aluminum.

LTM90

Girman hatsi

Saka juriya

Wutar Lantarki

Nika

2-30 m

IIIIIIII

IIIIII

IIIIII

Halaye;

1. PCD mai nau'i-nau'i da yawa tare da haɗin 2μm zuwa 30μm masu girma na hatsi.

2. An yi shi da gauraye na musamman da kuma babban zafin jiki na musamman da fasaha mai saurin matsa lamba.

3. Samfurin yana da matukar girman juriya da juriya na zafi.

Aikace-aikace: Nasara a cikin machining na high silicon aluminum gami, karfe matrix composites, tungsten carbides.

PCD daidaitaccen jerin samfurin

PCD Composite Sheet Series with Cemented Carbide Layer
Nau'in	Lu'u-lu'u (mm) Tunanin Layer	Jimlar Kauri (mm)
Nau'in	Lu'u-lu'u (mm) Tunanin Layer	0.5	0.6	0.8	1.0	1.6	2.0	3.2	5.0	8.0
Saukewa: LTM2200	0.3	√	√	√	√	√	√	√
Saukewa: LTM2200	0.5			√	√	√	√	√
LTM004	0.3	√	√	√	√	√	√	√
LTM004	0.5			√	√	√	√	√
LTM10	0.3	√	√	√	√	√	√	√
LTM10	0.5			√	√	√	√	√	√
LTM90	0.5			√	√	√	√	√	√	√

Lura:

1. Rubutun da aka haɗa tare da jimlar kauri na 0.5,0.6, da 0.8 ba ya samar da dukan takardar, amma zai iya samar da yankan hatsi na kinfe ko takardar 1/4;

2. Rubutun da aka haɗa tare da jimlar kauri na 1.0, 1.2 da 1.4 ba ya samar da dukan takardar, amma zai iya samar da yankan hatsi na kinfe ko 1/2 takardar.

Samfuran da ke da jimlar kauri na 5.0 da 8.0 samfuran na musamman ne.

Sauran masu girma dabam da kuma salo za a iya musamman bisa ga abokin ciniki ta bukatar

PCD

PCD yankan kayan aiki blanks

PCD yankan kayan aiki blanks a musamman don saduwa da abokan ciniki' musamman bukatun ko bukatun.

PCD yankan kayan aiki blanks an yafi amfani da yankan da machining wadanda ba na ƙarfe ƙarfe da kuma gami kamar SI/Al alloys, aluminum, jan karfe da makamantansu gami.

Hakanan ana amfani da su don injin kayan da ba na ƙarfe ba kamar itace, graphite, yumbu, filastik, roba da sauransu, inda ake buƙatar juriya mai ƙarfi da tsawon rai.